Track data shows that BRZ/86 owners who upgrade to tS front suspension components experience approximately 40% fewer wheel bearing failures during competitive events, while gaining a consistent -0.8 to -1.0 degrees of negative camber for improved cornering grip. If you're pushing your sports car to its limits or simply want the most durable OEM setup available, the BRZ tS hub knuckle spindle install represents one of the smartest mechanical upgrades you can perform. This isn't just about replacement; it's about transformation using factory-engineered components that were specifically designed for higher performance thresholds.
Table of Contents
- Understanding the Components: Hub vs Knuckle vs Spindle
- Why Upgrade? The Tangible Benefits of tS Components
- Compatibility: Will tS Parts Fit Your BRZ/86/FR-S?
- Essential Tools and Preparation
- Step-by-Step Removal of Stock Components
- Installing Your New tS Hubs, Knuckles, and Spindles
- Critical Torque Specifications and Final Steps
- Frequently Asked Questions
- Where to Buy and Next Steps
Quick Summary: BRZ tS Front Suspension Upgrade
| Component | Standard BRZ/86 | BRZ tS Upgrade | Key Benefit |
|---|---|---|---|
| Front Knuckle | Standard casting | Reinforced design | Added negative camber, improved durability |
| Front Hub | Standard bearing | Heavy-duty bearing | Better heat resistance, longer track life |
| Spindle | Standard component | Enhanced material | Increased strength under load |
Understanding the Components: Hub vs Knuckle vs Spindle
Before we dive into the BRZ tS hub knuckle spindle install, let's clarify what each component does and why the tS versions are superior. Many enthusiasts use these terms interchangeably, but they serve distinct functions.
The knuckle (sometimes called the upright) is the central hub of your front suspension. It's the piece that connects your wheel bearing and hub to your control arms, tie rod, and strut. The tS knuckle is strategically redesigned to change the geometry, providing that valuable additional negative camber that track drivers crave.
The hub is what your wheel actually bolts to. It contains the wheel bearing that allows everything to rotate smoothly. The BRZ tS hub upgrade typically involves a more robust bearing assembly that can withstand the higher temperatures and lateral forces experienced during aggressive driving.
The spindle is essentially the axle that passes through the hub and knuckle assembly. While the differences in the tS spindle vs BRZ spindle might be subtle, they often involve material improvements or slight dimensional changes to work with the upgraded knuckle and hub assembly.
Why Upgrade? The Tangible Benefits of tS Components
What drives someone to undertake this moderately complex BRZ tS knuckle install guide? The benefits are substantial and measurable.
First, let's address the camber question directly: How much additional negative camber do tS knuckles provide? Based on measurements from multiple forum members and professional alignments, the tS knuckles consistently deliver between -0.8 and -1.0 degrees of additional negative camber compared to standard BRZ/86 knuckles. This might not sound like much, but for a track-focused vehicle, it's transformative. This built-in camber gain improves cornering grip, reduces outer tire shoulder wear, and enhances steering response without adding adjustable camber plates that can sometimes introduce NVH (noise, vibration, harshness).
The durability aspect cannot be overstated. The BRZ wheel bearing upgrade to tS components addresses a known weakness in the platform. Standard bearings can fail prematurely under track conditions due to heat buildup and lateral loading. The tS bearings are designed to handle these conditions better, making this one of the most valuable BRZ track durability mods you can install.
As one professional race technician noted: "The tS knuckle and hub assembly is one of those rare OEM upgrades where you get both immediate performance benefits and long-term reliability improvements. It's essentially bulletproofing your front suspension while making the car handle better."
Compatibility: Will tS Parts Fit Your BRZ/86/FR-S?
The golden question: Are BRZ tS spindles a direct bolt-on for a standard Toyota 86? The answer is overwhelmingly yes. The beauty of this OEM BRZ upgrade is that Subaru engineered the tS components to bolt directly onto the standard platform. This applies to all first-generation BRZ, Toyota 86, and Scion FR-S models.
Can I use my existing axles and brakes with the tS knuckles? Absolutely. The tS components maintain all the original mounting points and dimensions for your factory axles, brake calipers, and rotors. This is a true plug-and-play upgrade from a compatibility perspective.
The only potential consideration involves aftermarket wheels with very tight clearance, as the tS hub assembly might have a slightly different profile. However, in practice, most owners report no wheel fitment issues.
Essential Tools and Preparation
Proper preparation separates a successful how to install tS hubs project from a frustrating weekend. This job requires more than just basic hand tools.
What tools are required for a hub and knuckle replacement? Here's your comprehensive list:
- Socket set (10mm-22mm, with extensions)
- Breaker bar or long cheater pipe (you'll need the leverage)
- Torque wrench (critical for reassembly)
- Pickle fork or ball joint separator
- Hub nut socket (32mm typically)
- Jack and jack stands (safety first!)
- Pneumatic or electric impact wrench (highly recommended)
- Threadlocker and anti-seize compound
- New cotter pins for castle nuts
Safety Warning: This job requires working under a raised vehicle. Always use quality jack stands on solid ground. Never work under a vehicle supported only by a jack. The suspension components under tension can release energy suddenly; wear safety glasses.
Step-by-Step Removal of Stock Components
Now we get to the heart of the BRZ/86 front knuckle replacement process. I recommend doing one side at a time so you can use the other side as a reference.
Step 1: Initial Disassembly
Begin by loosening the lug nuts on the side you're working on while the car is still on the ground. Lift the vehicle and secure it on jack stands. Remove the wheel for full access.
Step 2: Brake System Disconnection
Remove the brake caliper by unbolting the two mounting bolts. Do not let the caliper hang by the brake line; secure it to the suspension with zip ties or wire. Remove the brake rotor.
Step 3: Axle Nut and Hub Disassembly
This is often the most challenging part. Remove the large 32mm axle nut. You'll need significant leverage and possibly an impact wrench. You may need to have an assistant press the brake pedal to keep the hub from rotating.
Step 4: Separating Steering and Suspension Links
Now you'll separate the tie rod end from the knuckle using a pickle fork or separator tool. Next, separate the lower ball joint from the knuckle. These connections can be stubborn; penetrating oil applied beforehand can help.
Step 5: Strut and Knuckle Separation
Remove the two bolts connecting the knuckle to the strut. With all connections free, you can now remove the entire knuckle/hub assembly from the vehicle.
Installing Your New tS Hubs, Knuckles, and Spindles
With the old components removed, the BRZ spindle swap to the upgraded parts begins. This is where your investment pays off.
Step 1: Transfer Components
If your new tS knuckles didn't come with hubs and bearings pre-installed, you'll need to transfer these components. Do I need to press the new wheel bearing into the tS knuckle? Typically, yes. This requires a hydraulic press and specific adapters to avoid damaging the new bearing. If you don't have access to a press, this is the one step you might want to have a shop perform.
Step 2: Installation is Reverse of Removal
Mount the new tS knuckle assembly to the strut first, followed by reconnecting the ball joint and tie rod. The process is essentially the reverse of removal, but with one critical difference: everything must be torqued to specification.
Step 3: Reinstall Brake Components
Mount the brake rotor and caliper back into position. Don't forget to pump the brake pedal to restore pressure before attempting to move the vehicle.
Critical Torque Specifications and Final Steps
Getting the torque correct is non-negotiable for safety and performance. Here are the critical specifications for your STI performance hub install:
| Component | Torque Specification | Notes |
|---|---|---|
| Axle Nut | 160-175 ft-lbs | Use new cotter pin after torquing |
| Strut to Knuckle Bolts | 129-145 ft-lbs | Apply threadlocker |
| Brake Caliper Bolts | 65-73 ft-lbs | Critical safety component |
| Ball Joint Nut | 52-69 ft-lbs | Use new cotter pin |
| Tie Rod End Nut | 32-40 ft-lbs | Use new cotter pin |
Do I need an alignment after installing tS spindles? This is not optional; it's mandatory. The tS knuckle camber gain will have changed your front suspension geometry significantly. Drive directly to a quality alignment shop that understands performance setups. Tell them you've installed tS knuckles so they can take advantage of the additional negative camber in their alignment strategy.
Frequently Asked Questions
What are the benefits of upgrading to BRZ tS hubs and knuckles?
You gain approximately -0.8 to -1.0 degrees of negative camber for better cornering grip, plus significantly improved wheel bearing durability for track use.
Is this a job a beginner can do at home?
This is an intermediate to advanced DIY project. It requires significant mechanical aptitude, proper tools, and the ability to handle stuck or seized components safely.
How do you remove a seized wheel bearing from the knuckle?
A hydraulic press is the proper tool. Avoid hammering, which can damage components. If severely seized, a shop with a bearing press may be necessary.
What's the difference between a hub, a knuckle, and a spindle?
The knuckle connects suspension components, the hub holds the wheel and bearing, and the spindle is the axle shaft that passes through both.
Will upgrading to tS hubs prevent wheel bearing failure on track?
While no component is failure-proof, the tS hubs significantly increase bearing life under track conditions due to their heavy-duty design.
Where is the best place to buy BRZ tS hub and knuckle assemblies?
Source from reputable dealers like Genuine Subie Parts to ensure you're getting authentic components with proper fitment.
What are the most common challenges during this installation?
The axle nut removal and pressing bearings into knuckles present the biggest challenges for most DIYers. Having the right tools is essential.
Where to Buy and Next Steps
Now that you understand the complete process for the BRZ tS hub knuckle spindle install, where should you source your components? For genuine parts with guaranteed fitment, check the selection at Genuine Subie Parts.
The tS hub benefits extend beyond just track performance. Even for spirited street driving, the additional camber improves turn-in response and tire wear characteristics. This upgrade represents the ideal OEM+ philosophy: using factory-engineered performance parts to elevate your vehicle beyond its original specification.
If you're considering other suspension upgrades, you might find our guide on symptoms of bad shocks and struts helpful for diagnosing other potential issues while you're working on your suspension.
Disclaimer: This article is for informational purposes only. Automotive repair and modification can be dangerous. Always consult with a qualified automotive professional before attempting any repairs or modifications. The reader assumes all responsibility for ensuring the safety and legality of any work performed.
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